فصلنامه مواد پیشرفته در مهندسی
سال سی و هشتم شماره 1 (بهار 1398)

In this investigation, the structural and magnetic properties of Cr and Zn substituted Co ferrite with the general formula Co1-xZnxFe2-xCrxO4 (x= 0.1, 0.3, 0.5, 0.7) as prepared by sol- gel method were studied. The structural, morphological and magnetic properties of the samples were characterized by X-ray diffraction (XRD), Fourier transform infrared (FT-IR), Scanning electron microscopy (SEM) and Vibrating sample magnetometer (VSM). XRD measurements along with the Rietveld refinement indicated that the prepared samples were single phase with the space group of Fd-3m. Results of SEM images also showed that the particles were in the nanosize range. Also, the magnetic properties of the samples indicated that the magnetization was first decreased, reaching the minimum value for x=0.1 sample; then it was increased. This behavior was related to the cation distribution at the tetrahedral and octahedral sites. Moreover, coercivity was significantly decreased with increasing the doping level due the decrease of magnetocrystalline anisotropy because of the nonmagnetic Zn ion substitution.

In this study, the improvement of the magnetic properties of Co2FeSi Heusler compound was followed by the utilization of different experimental synthesizing procedures. Comparing the crystal structure showed that the milled samples had a higher crystalline order than the arc-melted ones. Annealing of the milled sample improved the crystalline order, resulting in the highest saturation magnetization (5/24 μB/F.u.). The difference in the saturation magnetization of the other samples was explained by the core-shell model. Comparison of the various coercivity mechanisms showed that the decrease in the size of crystallites played a key role in the higher value of the milled samples coercivity.

In this study, using biodegradable polymers, nanofiberouse scaffolds were fabricated from the layer-by-layer electrospinning method, including two layer that poly (ε-caprolactone), polyvinylpyrrolidone deposited at first layer and poly (ε-caprolactone), polyvinyl alcohol , β-tricalcium phosphate at latter. After prepration of scaffolds, scanning electron microscopy (SEM), swelling, porosity, mechanical properties and biodegradability behavior in buffered saline phosphate solution were  studied. The results confirmed the bioactivity  and suitable mechanical properties of the layer-by-layer scaffold. The swelling increase with the addition of hydrophilic polymers and reache 811 ± 214 % in the layer-by-layer scaffold, which reveald a significant difference compared to pure PCL. The MTT test on the layer-by-layer scaffold, after 3, 5 and 7 days of rats bone marrow stem cells (rMSC) culture, showed the cell viability of above 80% moreover, cells morphology on the scafold indicated the optimal compatibility of  cells on the scaffold.

In this paper, in order to study the flow behavior and elongation of as-cast ingots of SP-700 titanium alloy, hot tensile test was done in α/β dual phase and β single phase regions using strain rate of 0.1 s-1. Results showed that the hot tensile behavior of SP-700 in the α/β dual phase region (700-900 ºC) was different from the β single phase one (950-1100 ºC) due to the nature of alpha and beta phases and their crystallographic structure. This was since the number of slip systems and deformation mechanism in HCP structure were different from those in BCC structure. Beside, the intensive variation of elongation in microstructural studies showed that the dominant mechanism of hot tensile deformation of SP-700 alloy was dynamic recovery (DRV). Thus, serration of grain boundaries and occurrence of DRV were the reasons for the increase of elongation with the rise of temperature. However, beta grains growth and occurrence of grain boundary fracture made a slight decrease in elongation in the temperature range of 1000-1100 ºC.

In this research, an in-situ hybrid composite reinforced by Al3Zr and Al3Ti aluminide particles was fabricated by friction stir processing (FSP). The base metal was in the form of a rolled Al 3003-H14 alloy sheet, and zirconium and titanium metal powders were used as the reinforcements. Six passes of FSP were applied. Tensile strength and hardness of the base metal, as well as FSPed samples before and after applying heat treatment, were determined. Microstructural examinations were performed using optical and scanning electron microcopy (SEM), and phase formation was identified by X-Ray diffraction. Microstructural examination revealed that by applying FSP, the prior large and elongated grains of the base metal were converted to the fine and equiaxed grains. It was also observed that chemical reactions occurred at the interface between the aluminum matrix and the metallic powders, forming in-situ aluminides of Al3Zr and Al3Ti. The post annealing heat treatment activated these solid state chemical reactions and more aluminides were formed. It was also found that the heat treated hybrid composite possessed the highest tensile strength and hardness values. The tensile strength in such samples reached 195 MPa, as compared to 110 MPa of the base metal.

The synthesis of calcium tetraborate was investigated in a temperature ranging from 800℃ to 900℃ using the solid-state reaction method. The synthesis was done using ammonium tetraborate tetrahydrate as the source of boron. At temperatures of 800 ℃ and 880 ℃, the mixed phases from different compounds were formed. At the optimum temperature of 840℃, the mixed phase was only composed of meta and tetraborate phases. A 2wt% excess of ammonium tetraborate tetrahydrate led to the calcium tetraborate phase formation. X-ray diffraction analysis (XRD) confirmed the monoclinic structure at the optimum temperature of 840℃ and by 2wt% excess of ammonium tetraborate tetrahydrate. Formation of BO3 and BO4 units  composition and morphology of the prepared sample were studied by Field emission scanning electron microscopy (FE-SEM). The stoichiometry of the prepared powders was almost the same as the theoretical amounts, and powder particles exhibited some monoclinic characteristics.

In this study, mechanism and kinetic of formation of boride layer on In-738 superalloy were investigated via diffusion pack cementation method. Boriding was carried out at 900 °C for several short times (5, 15, 45 and 60 min). Phase study by means of X Ray defragtion (XRD) indicated that in addition to Ni3B, other phases such as Cr5B3, AlB2, and W2B were formed at the first period of process, and other compounds such as MoB2, VB, TiB, Ni6Si2B, and Mo2NiB2 were generated in the more prolonged time. SEM study also showed that not only the thickness of boride coating was increased, but also an interdiffusion zone (IDZ) was formed under the coating and it was grown by the upward diffusion of alloy elements. The kinetic study was good according to diffusion theory, confirming the two diffusion steps for IDZ. Thickness and hardness of the boride coating over 60 min process were 27.8 µm and 853 HV, respectively.

Crofer 22 APU ferritic stainless steel has been evaluated as one of the favorable materials for utilization in Solid oxide fule cell (SOFC) interconnects. However, there are difficulties in utilizing these metallic interconnects, including the quick  decrease of their electrical conductivity and evaporation of Cr species. To overcome the above problems, the application of protective coatings has been proposed. In this work, Co/Y2O3 composite coatings were deposited onto Crofer 22 APU stainless steels by direct current electrodeposition method. Oxidation and electrical properties of uncoated and coated steels were evaluated. Surface and cross-section of the bare and coated steels were characterized using scanning electron microscopy and X-ray diffraction techniques. Results showed that oxidation rate of the coated specimen was reduced by about 4 times, as compared to the uncoated one after 500 h isothermal oxidation in air at 800˚C. Formation of Co3O4 and MnCo2O4 spinel compositions improved electrical conductivity of the coated sample. After 500 h of isothermal oxidation at 800˚C, ASR value of the Co/Y2O3-coated and uncoated steels was 15.8 mΩ·cm2 and 25.9 mΩ·cm2 , respectively.